Prototype development

transforming your idea into a marketable product.

transforming ideas into reality

We will make your vision a reality by leveraging our comprehensive in-house prototype development capabilities, from concept to production ready. Whether you present us with a simple napkin sketch or a complex CAD assembly, we ensure flawless execution of your vision through iterative prototypes to meet your requirements. With our facility, network of suppliers, and our versatile team, we possess the expertise in various disciplines, enabling us to fabricate a wide range of innovative creations. With our meticulous attention to detail and creative fabrication techniques, we have consistently achieved profitable outcomes.

Our prototyping capabilities readily adjust and deliver efficient solutions to support you throughout the entirety of the product development process. We meticulously assess the requirements of each client on a project-by-project basis and fabricate effective solutions. With a diverse range of product categories, we have gained extensive familiarity with various industries, enabling us to build products from the ground up, starting from scratch.

Digital evolution of protective gear by The Squad, showcasing a sleek, aerodynamic smart helmet with integrated safety features, visualized through cutting-edge virtual prototyping technology.

virtual prototypes

We have the expertise to bring your ideas to reality.  Our team can transform 2D sketches into impeccable 3D models with lifelike finishes. Virtual prototypes play a crucial role in the product development cycle as it is less expensive, reduces the amount of physical prototype rounds, provides the visual realism for designers and stakeholders, supports the evaluation of fit and function, supports collaboration and communication, and is sustainable.

Our body scanning technology is incorporated into our virtual design process offering the creation of custom avatars that can represent your consumer to support the vision throughout concept and product development.

Learn More

3D printer at The Squad creating a prototype in a process called Proof of Concept (POC) & Rapid Prototyping, demonstrating the feasibility and functionality of engineering and CAD concepts through advanced manufacturing technology, ensuring solutions

proof of concept (POC) & rapid prototyping

A physical prototype effectively communicates the concept quickly. Our sample room and partner facility can turn prototypes and 3D printed parts at a rapid pace to prove out engineering and CAD concepts to ensure you’re headed in the right direction with designing innovative solutions that demonstrate the core features, feasibility, functionality, and technology.

A proof of concept is an important step in product creation as it serves as a preliminary validation step before investing significant resources into further development. A successful proof of concept provides evidence that a concept can be turned into a functional solution or product and may serve as a basis for making decisions about moving forward with full-scale development or further exploration.

Learn More

Stack of varied shoe insoles demonstrating The Squad's iterative prototyping process. Each layer highlights different materials and techniques used in refining prototypes, showcasing their expertise in material integration and design improvement.

iterative prototyping & development

Dealing with dissimilar materials and techniques while prototyping can present challenges when it comes to tolerances and joining materials. However, through years of experience, we have honed our ability to skillfully navigate these complexities and efficiently determine the optimal combinations. This expertise allows us to create robust and cost-effective prototypes with precision. 

Iterative prototyping is an approach to prototyping where multiple iterations or versions of a prototype are created and refined based on feedback, evaluation, and iterative design processes. It involves repeatedly building, testing, and refining prototypes to progressively improve the design and address any issues or limitations that arise along the way.

Learn More

MORE SERVICES

let’s get started!